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API 5L X42 X46 X52 X56 X60 X65,DNV OS-F101,NACE MR0175-Seamless Line Pipe

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    API 5L X42 X46 X52 X56 X60 X65,DNV OS-F101,NACE MR0175-Seamless Line Pipe


    . Line Pipes
    API 5L PSL1/PSL 2 Line Pipe: Gr. B X42, X46, X52, X56, X60, X65, X70, X80/BM.X42M,X46M,X52M,X60M,X65M,X70,X80M
    ISO 3183-1/2 Petroleum and Natural Gas Industries-Steel Pipe for Pipelines Transportation System-L240M,L290M,L320M,L360M,L390M,L415M,L450M,L485M,L555M,L690M
    ISO 3183-3 Petroleum and Natural Gas Industries Steel Pipe for Pipelines Transportation System -L245NC / L245NCS,L290NC / L290NCS, L360NC / L360NCS, L290MC / L290MCS, L360MC / L360MCS, L415MC / L415MCS, L450MC / L450MCS, L485MC / L485MCS, L555MC
    AS2885 Pipelines-Gas and liquid petroleum Part 1: Design and Construction
    BS 3601-1 Carbon steel pipes and tubes with specified room temperature properties for pressure purposes
    BS 3602-2 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties. Part 2: Submerged arc welded tubes
    BS 6323 Seamless and welded steel tubes for automobile mechanical and general engineering purposes. Part 1: General requirements. Part 7: Specific requirements for submerged arc welded steel tube
    CSA Z245.1 Steel Pipe
    DIN 2470-1 Steel gas pipelines for permissible service pressures up to 16 bar
    DIN 2470-2 Steel gas pipelines for permissible service pressures exceeding 16 bar
    EN 10208-1:2009, Steel pipes for pipelines for combustible fluids - Technical delivery conditions - Part 1: Pipes of requirement class A.
    EN 10208-2:2009, Steel pipes for pipelines for combustible fluids – Technical delivery conditions – Part 2: Pipes of requirement class B. L245MB,L290MB,L320MB,L360MB,L390MB,L415MB,L450MB, L485MB,L555MB
    EN 10208-3 Non alloy and alloy fine grain steel tubes
    EN ISO 21329:2004, Petroleum and natural gas industries - Pipeline transportation systems - Testing procedures for mechanical connections (ISO 21329:2004).
    ISO 10543:1993, Seamless and hot-stretch-reduced welded steel tubes for pressure purposes - Full peripheral ultrasonic thickness testing.
    ISO 21329:2004, Petroleum and natural gas industries - Pipeline transportation systems - Testing procedures for mechanical connections. - 1st edition.
    EEMUA Publ 203:2004, Guide to the Application of ISO 3183 Parts 2 (1996) and 3 (1999) Petroleum and Natural Gas Industries - Steel Pipes for Pipelines - Technical Delivery Conditions.
    NACE MR 0175/ISO 15156-2 Petroleum and Natural Gas Industries – Materials for Use in H2S Containing Environments in Oil and Gas Production. Part 2. Cracking resistant Carbon and Low Alloy Steels, and the Use of Cast Irons.
    NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking in Hydrogen Sulfide (H2S) Environments
    NACE TM 0284 Standard Test Method - Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking

    DEP 31.40.20.30-Gen LINEPIPE FOR USE IN OIL AND GAS OPERATIONS UNDER NON-SOUR CONDITIONS(AMENDMENTS/SUPPLEMENTS TO API SPEC 5L)
    DEP 31.40.20.31-Gen LINEPIPE FOR USE IN OIL AND GAS OPERATIONS UNDER SOUR CONDITIONS(AMENDMENTS/SUPPLEMENTS TO API SPEC 5L)
    DEP 31.40.20.35-Gen Line pipe for non-critical service (amendments/supplements to ISO 3183-1)
    DEP 31.40.20.37-Gen Linepipe for critical service (amendments/supplements to ISO 3183-3)
    DEP 31.40.40.38-Gen Hydrostatic pressure testing of new pipelines
    DEP 31.40.60.11-Gen Pipeline leak detection
    DEP 31.40.60.12-Gen Pipeline Repairs (supplements to ANSI/ASME B31.4 and B31.8)
    DEP 61.40.20.30-Gen Welding of pipelines and related facilities (amendments/supplements to ANSI/API STD 1104)
    DEP 31.40.50.30-Gen Precommissioning of pipelines
    NF A 49-112-Plain end seamless hot rolled tubes
    GOST 8731-87 seamless hot-deformed steel pipes-DIN 1629,ASTM A106B
    GOST 8732-78 - seamless hot-deformed steel pipes,manufactured on the outside diameter, wall thickness and length.
    EN 10220 DIN 1630 High-performance seamless circular - Seamless circular unalloyed steel tubessubject to spe

    Specifications︰GOST 8731-74 Seamless Hot-Deformed Steel Tubes-Technical Requirements
    GOST 8732-78 Seamless Hot-Deformed Steel Tubes-Range
    GOST 8733-74 Seamless Cold and Warm Deformed Steel Tubes-Technical requirements
    GOST 8734-75 Seamless Cold and Warm Deformed Steel tubes-Range
    GOST 9567-75 Precision Steel Tubes-Range
    GOST 9940-72 Seamless hot deformed tubes made of corrosion resistant steel
    GOST 9941-72 Seamless cold and warm deformed tubes made of corrosion Resistant steel
    GOST 10498-63 Especially thin walled seamless tubes made of corrosion resistant (stainless) steel
    GOST 1060-76 Steel seamless cold-deformed tubes for shipbuilding-Technical requirements
    GOST 5654-76 Steel seamless hot-deformed tubes for shipbuilding-Technical requirements
    GOST 550-75 Steel seamless steel tubes for petroleum processing and petrochemical industry
    GOST 14162-69 Small-sizes steel tubes (capillary )
    GOST 10192-62 Bimetallic seamless tubes-Range
    GOST 21945-76 Seamless hot-deformed steel tubes made of alloys on the basis of titanium-Technical
    requirements
    GOST 21729-76 Seamless cold-deformed and hot-deformed tubes made of structural carbon and alloyed steel
    GOST 22786-77 Bimetallic seamless tubes for shipbuilding-Technical requirements
    Standard Met︰2. Coating Specifications
    2.1.External Coating
    2.1.1 External Epoxy Coating
    API RP 5L2 Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service.
    CAN/CSA-Z245.20 Standard for External Fusion Bond Epoxy Coating for Steel Pipe
    AS 3862 Standard Specification for External Fusion-Bonded Epoxy Coating for Steel Pipes
    AWWA C210 Standard for Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines
    AWWA C213 Standard for Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines.
    DEP 31.40.30.32-Gen TECHNICAL SPECIFICATION FOR EXTERNAL FUSION-BONDED EPOXY POWDER COATINGFOR LINE PIPE
    NFA 49-710 Standard Specification for External FBE layered Coating
    ISO 21809-2:2007, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 2: Fusion-bonded epoxy coatings
    NACE RP0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application, Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating.
    NACPA 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Applied fusion Bonded Epoxy (FBE) to Steel Pipe.
    SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping
    09-SAMSS-089 Shop-Applied External FBE Coating
    09-SAMSS-091 Shop-Applied Internal FBE Coatings

    2.1.2 Polyethylene Coating
    CAN/CSA Z245.21 External Polyethylene Coating for Pipe
    DIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shaped Fittings
    NFA 49-710 External Three-Layer Polyethylene Based Coating, Application by Extrusion
    DNV-RP-F106 Factory Applied External Pipeline Coatings For Corrosion Control
    AS/NZS 1518 External Extruded High-Density Polyethylene Coating System for Pipes
    ISO/DIS 21809-1 Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 1: Polyolefin coatings (3- layer PE and 3- layer PP)
    ISO 21809-4:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 4: Polyethylene Coatings (2-layer PE)
    DEP 31.40.30.31-Gen. TECHNICAL SPECIFICATION FOR EXTERNAL POLYETHYLENE AND POLYPROPYLENE COATING FOR LINE PIPE
    IPS-G-TP-335 Material and Construction Standard for Three Layer Polyethylene Coating System
    NFA 49-710 External 3 layer Polyethylene Coating
    PETROBRAS' ET-200.03 Engineering Specification ("Piping Materials for Production and Process Facilities") for using low density linear polyethylene in carbon steel piping, as to appendix 13 of such specification.
    09-SAMSS-113 External Renovation Coating for Buried Pipelines and Piping (APCS-113)
    UNI 9099-DIN 30670 Polyethylene Coating Applied by Extrusion

    2.1.3 Polypropylene Coating
    DIN30678 Polypropylene Sheathing of Steel Tubes and of Steel Shaped Fittings
    EN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylene based coatings.
    NFA 49-711 External Three-Layer Polypropylene Based Coating, Application by Extrusion
    09-SAMSS-114 Shop-Applied Extruded, Three-Layer Polypropylene External Coatings for Line Pipe

    2.1.4 Polyurethane Coating
    AWWA C222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and Fittings
    BS 5493- Polyurethane Coating
    DIN 30677.2 polyurethane Insulation of the fittings
    EN 10290- External Liquid Applied Polyurethane Coatings

    2.1.5 Polyolefin Coating
    AWWA C225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines
    AWWA C215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water Pipelines
    AWWA C216-00 Standard for Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fitting for the Steel Water Pipelines
    AWWA C224 - 01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings
    AWWA C225 - 03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines

    2.1.6 Tape Coating
    ISO 21809-3:2008, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 3: Field joint coatings
    AWWA C209-00: Standard for Cold-Applied Tape Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipelines
    AWWA C214-00 Standard for Tape Coating Systems for the Exterior of the Steel Water Pipelines
    AWWA C217-99 Standard for Cold-Applied Petrolatum Tape and Petroleum Wax Tape Coatings for the Exterior for Special Sections, Connections, and Fittings for Buried/Submerged Steel Water Pipelines
    AWWA C218-02 Standard for Coating the Exterior of Aboveground Steel Water Pipelines and Fittings
    AWWA C224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings
    EN 12068 - DIN 30672 STANDARD-POLYETHYLENE SELF ADHESIVE TAPES

    2.1.7 Bitumen Coating
    DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels.

    2.1.8 Coal-Tar Enamel Coating
    AWWA C-203 Coal-Tar Protective Coatings and Linings for Steel Water Pipelines-Enamel and Tape-Hot-Applied
    AWWA C205 Cement Mortar Protective Lining and Coating for Steel Water Pipe - 4 inch (100 mm) and Larger- Shop Applied

    2.1.9 Concrete Weighted Coating
    DNV-OS-F101 Submarine Pipeline System
    ASTM C171 Specification for Sheet Material for Coating Concrete
    BS EN 12620 Aggregates for Concrete
    ISO 21809-5:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 5:External concrete coating.
    ASTM C42 Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
    ASTM C642 Standard Test Method for Specific Gravity, Absorption and Voids in Hardened Concrete
    ASTM C87 Standard Test Method for Effect of Impurities in Fine Aggregate on Strength of Mortar BS 1881 Methods of Testing Concrete
    BS 3148 Methods of Test for Water for Making Concrete
    BS 4482 Hard Drawn Mild Steel Wire for the Reinforcement of Concrete
    BS 4483 Specification for Steel Fabric for the Reinforcement of Concrete
    BS 4449 Specification for Carbon Steel Bars for Reinforcement of Concrete
    ISO 4012 Determination of Compressive Strength of Test Specimen

    2.1.10 Marine Coating
    EN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8)
    ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures
    ISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines for non-corrosive gases

    2.1.11 Other specification
    British Gas BGC/PS/CM1,
    BGC/PWS/CM2
    GAZ de France R 09
    NACE RP 0181
    NF A 49-706
    TS 5140
    TS 5139,

    2.2. Lining

    2.2.1 Epoxy Lining
    AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines
    API RP512 or NFA 49-709 Internal can be epoxy 80 microns
    TS EN 10289
    NFA 49708 Recommended Practice for Internal Coating of Line Pipe

    2.2.2 Bitumen Lining
    DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels
    UNI-ISO 5256/87 STANDARD-BITUMEN COATING

    2.2.3 Cement Mortar Lining
    AS/NZS 1516 Cement Mortar Lining of Pipelines In Situ
    AWWA C203-02: Coal-Tar Protective Coatings & Linings for Steel Water Pipelines, Enamel & Tape, Hot-pap. (Incl. add. C203a-99)
    AWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-Shop application
    AWWA C602 Standard for Cement-Mortar Lining of Water Pipelines - 4 inch (100 mm) and Larger - In Place

    2.2.4 Shop Cement Lined Piping
    AWWA C205,C104,C602
    DIN 2614
    British Standard BS 534
    British Petroleum GS 106-1
    Shell DEP 30.48.30.31-Gen.
    Saudi Aramco 01-SAMSS-005
    KNPC ENG STD 87C1
    API RP 10E
    Pipe Coating Products
    Fusion Bonded Epoxy – Fusion Bond Epoxy is a powder epoxy thermosetting coating applied for anticorrosion protection to steel pipelines. The pipe is first blast cleaned and heated. Then epoxy powder is spray applied by electrostatic guns to melt and form a uniform layer that hardens within a minute from application. Utilizing industry accepted materials supplied by manufacturers such as 3M, DuPont, and Valspar, the facility can apply FBE in a wide range of thickness to cost effectively meet any project specifications.

    Fusion Bonded Epoxy with Abrasion Resistance Overcoating (FBE/ARO) – Utilizing two completely separate powder systems, the facility can produce FBE with an ARO at unprecedented processing speeds using industry accepted materials such as 3M 6352, DuPont 7-2610, and Lilly 2040.

    Fusion Bonded Epoxy with High Temperature Resistant Overcoating – Utilizing two completely separate powder systems, the facility can produce FBE with a high operating temperature resistant overcoating such as DuPont’s Nap-Gard Gold and 3M’s 6258.

    Fusion Bonded Epoxy with Zap-Wrap Overcoating – The facility is capable of processing line pipe with connections and of applying the Zap-Wrap abrasion resistance overcoating to the ends of each pipe.

    Three Layer Polyethylene (3LPE)
    To improve anticorrosion performance and adhesion, an additional layer of epoxy primer is sprayed onto pipe surfaces prior to the adhesive layer and Polyethylene top layer application. Three Layer Polyethylene is suitable for service temperatures from 60°C to 80°C (85°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.

    Three Layer Polypropylene (3LPP)
    If a wider service temperature range and high stiffness is required, adhesive and top layers, applied over primer layer, are based on polypropylene instead of polyethylene. Three Layer Polypropylene is suitable for service temperatures up to 135 °C (140°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.

    Three Layer Polypropylene and Polyethylene
    Three Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection. This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layer process involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill or storage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of an adhesive copolymer and polyolefin polymers that are wrap extruded, one over the other.

    Field applied products
    3M: SK 134, SK6233, SK6352 Toughkote, SK 314, SK 323, SK 206N, SK 226N, SK 6251 DualKote SK-6171, SK 206P, SK226P,
    3M Internal Coatings: Coupon EP2306HP
    DuPont: 7-2500, 7-2501, 7-2502, 7-2508, 7-2514, 7-2803, 7-2504 Nap Gard Gold 7-2504, Nap Rock: 7-2610, 7-2617 FBE Powders
    DuPont: Repair Kits; 7-1631, 7-1677, 7-1862, 7-1851
    DuPont Internal Coatings: 7-0008, 7-0010, 7-0014, 7-0009SGR, 7-0009LGR, 7-2530, 7-2534, 7-2509
    Akzo Nobel: FBE - Fusion Bond Epoxy
    Internline 876 Seal Coat
    Hampel: 85448,97840
    Denso: 7200, 7900 High Service Temperature Coatings
    Internal Liquid Epoxy: Powercrete Superflow


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