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PLC Touch Screen Automatic Lamination Machine Line Pole Quality Detector

Categories Automatic Lamination Machine
Brand Name: ZeCheng
Model Number: ZC-AC-9
Place of Origin: China
MOQ: 1
Price: Negotiation, email communication
Payment Terms: L/C, T/T
Delivery Time: Working day
Packaging Details: Wooden box
stable: 97%
speed: ≥12PPM/min
qualified: 99.50%
weight: 2000KG
Warranty: 1 Year
voltage: AC220±10%
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    PLC Touch Screen Automatic Lamination Machine Line Pole Quality Detector

    PLC Touch Screen Automatic Lamination Machine Line Pole Quality Detector


    1. Design requirements of the quality inspection machine for battery electrode:

    1.1. Based on the quality inspection requirements of sintered battery electrode plate provided by sichuan changhong power supply customer, this equipment designs and manufactures a battery electrode plate inspection machine. By using the CCD imaging principle, the electrode plates with powder, scratch, crack, sampling and other surface quality problems are selected and qualified products are collected into the material box.

    1.2. Process flow:


    1.3. Production capacity and process parameters of the battery electrode quality inspection machine: the production speed of the electrode plate is adjustable with 20 pieces /min.


    1.4. Schematic diagram of equipment


    2. Main equipment configuration

    NO.System compositionThe system configurationQuantity
    1Rack systemRack components2
    The base plate2
    2Feeding systemBin components4
    Jack assembly - motor1
    Brush component1
    The sensor2
    cylinder1
    3Station 4 suction cup systemServo motor1
    Chuck components4
    CAM splitter1
    Position 4 rotary valve1
    Back to the table1
    4

    CCD detection system


    The CCD2
    stents2
    The light source2
    5

    Conveyor belt system


    Positioning fixture12
    Conveyor belt1
    coupling1
    Machined part1 set of
    Stepper motor1
    6Blanking collection systemBin components4
    Jack assembly - motor1
    Brush component1
    The sensor2
    cylinder1
    7

    Blanking manipulator system


    Servo motor2
    coupling2
    Linear guide4
    Vacuum suction cups8
    Ball screw2
    cylinder2
    8Electrical systemPLC1
    extension2
    Touch screen1
    Electrical componentsOne batch
    The computer1 set of
    9The software systemImage processing software1
    Database storage system software1

    3. Equipment technical parameters

    Machine specifications projectZCCF02A
    vacuum≤-88KPa
    Total power (kw)AC220V,50HZ 3KW
    Normal operating power (kw)AC220V,50HZ 2KW
    The weight1.5T
    Device rotation rate95%
    Equipment pass rate98%

    206/5000


    4. Main equipment components


    This equipment mainly USES CCD imaging principle to take photos on the surface of the pole, and compares it with the standard pole to judge whether it is qualified or not. When there is no pole, the material box can be automatically switched. The manipulator sucks up the pole sheet from the material box and turns it 90 degrees. CCD detects the bottom of the pole sheet and turns it 90 degrees. Qualified products continue to move on the conveyor belt to the above detection station, after the detection automatically sent to the discharging station, qualified products into the material box, unqualified products into the waste box.


    4.1 frame system: 4080 square pass welding is adopted, which is firm and reliable, and the appearance of sheet metal seal can effectively prevent dust from entering.


    4.2 feeding and discharging system: the universal material box of laminating machine and sorting machine is adopted, and the two stations are exchanged to realize continuous production. The material sensor is equipped at the bottom of the material box to automatically alarm and automatically switch the material box.


    4.3 CCD pole slice detection system: CCD imaging system is adopted to detect the battery pole slice. The detection contents are as follows.

    NO.Test contentDetection effect comparison
    1

    Demineralization on the surface of the pole sheet: the material powder on the surface of the pole sheet falls off


    2

    Edge dedusting: dedusting of the edges of the surface of the pole during blanking or transportation

    3

    Bubble point: defect of a material on the surface of a polar sheet caused by the bursting of a bubble after pulping


    4Crease: material on the surface of the pole appears to crease, crack.

    4.4. Rotary feeding manipulator system: precise CAM divider is used for 4 positions rotation, 1 position pole piece feeding, 2 positions CCD detection, 3 positions qualified products are put into the conveyor belt fixture, 4 positions unqualified products are put into the scrap box.


    4.5 conveyor belt system: the servo motor drives the conveyor belt to set distance, and the conveyor belt is equipped with a fixture, which can effectively locate the pole piece.

    4.6 feeding manipulator system: the servo motor or rodless cylinder drives the sucker manipulator to move on the guide rail and automatically sucks up the pole plate and puts it into the corresponding feeding box.

    4.7. Upper cover system: adopt sheet metal welding structure, beautiful shape, adopt unique sealing structure design, effectively prevent dust from falling into the equipment.


    5. Environmental requirements


    Please provide the following energy medium


    5.1 the power supply


    5.1.1 voltage AC220V± 10%


    5.1.2 frequency 50 hz + 1 hz


    5.2. Temperature: 5-35℃


    Storage temperature: 0-40℃


    5.3. Air source: 0.4-0.6mpa


    5.4 humidity 30-80% but should not dew.


    5.5 there is no corrosive gas, liquid or explosive gas on site


    5.6 equipment color requirements: according to the color plate or color number provided by party a, the computer is white.


    Cooperation commitment

    1. New equipment promise

    Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.

    2. Confidentiality commitment

    Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.

    3. After-sales service commitment

    (1) Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;

    (2) After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh

    (3) During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.

    Quality PLC Touch Screen Automatic Lamination Machine Line Pole Quality Detector for sale
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