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Ceramic Dowel Pins Electrical Insulating Zirconia Ceramic Projection Welding Pin

Categories Ceramic Pin
Brand Name: Mingrui
Model Number: XF-220
Certification: ISO9001-2005
Place of Origin: China
MOQ: 1 pieces
Price: USD1.21-5.16
Payment Terms: L/C, T/T, Western Union, MoneyGram, D/P, D/A
Supply Ability: 10000 pieces month
Delivery Time: 15 working days after the order confirmed
Packaging Details: intertional carton box
Product name: zirconia projection welding pin
Type: Insulating ceramics
material: zirconia or silicone nitride
Function: Ceramic welding Pins
Density: 3.65- 6.0 g/cm3
Compressive strength: 2200 mpa
Max working temperature: 1200 °C - 1800°C
Flexural Strength: 650 Mpa
Electrical Insulation: excellent
Water Absorption: 0%
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    Ceramic Dowel Pins Electrical Insulating Zirconia Ceramic Projection Welding Pin


    Electrical Insulating Zirconia Ceramic Projection Welding Pin for Dowel


    Product Name

    Electrical Insulating Zirconia Ceramic Projection Welding Pin for Dowel

    Materialzirconia ceramic
    ColorWhite, Black, dark grey
    Typeweld pin for dowel
    HV hardness1300-1700
    Density3.2-6.0 g /cm3

    water absorbsion

    0%
    Compressive strength2200 mpa
    Max use temperature1500 -1700 °C
    SamplesAvaliable
    Shipping:Air Express (DHL/UPS/TNT/ FedEx) or Ocean Shipping

    Full-ceramic pins have much lower thermal conductivity than hard-metal pins Superior abrasion resistance compared to hard metal pins, with higher tensile strength and higher max operating temperatures Treated properly, full-ceramic pins last much longer than other pin materials


    ceramic weld pin is a standard shape and size for projection welding applications. Ceramic pins provide high durability and reliability at a much lower cost than full ceramic pins, and are less prone to shattering after being mishandled or dropped. Ceramic-coated pins are more durable and cost-effective than anodized steel or KCF, and do not require heat treatment before use.

    For dimensions and specifications, see the diagram in the pictures above.


    Typically, locating pins are used for controlled, fine tolerance positioning of a work piece. For example, a pallet that is moved along one axis, where the drive mechanism is not accurate and stable enough to place it in a position sufficiently accurate to execute a particular process, the use of locating pins may be the best solution. Usually two locating pins are enough to properly locate the work piece on one plane.


    Mingrui Ceramic now offers a full line of standard and custom-made ceramic locating and welding pins. Advanced ceramics, which ensure a perfect fit for sheet metal and nuts and are subjected to temperatures of up to 600 °c, have long replaced metal in the production of welding pins. Metal cannot compete with ceramics with regard to insulating properties, resistance to temperature change, and minimal wear and tear due to the high degree of hardness and durability. Yet another advantage of ceramics is their smooth polished surface, which prevents welding spatter from adhering.


    Features :

    1. High temperature resistance: 99.7% Al2O3 pins can stand 1800C at most. 95% Al2O3 rods can stand 1500C at most.

    2. Good abrasive resistance: 99.7% Al2O3 rods, 3.9g/cm3, 95% Al2O3 rods 3.6g/cm3.

    3. Good insulating property.

    4. Tight tolerance: we can grind and polish the outer surface and length. Size tolerance can be +/-0.02mm after machining.Surface roughness can reach to Ra0.2um.

    5. Fast delivery, we have large quantity alumina ceramic rods and blanks in stock.

    6. Inspection, each single rods will be tested before shipping.

    7. Low shipping cost, we have long time cooperation with shipping company, which can provide us very low prices.

    Properties Sheet of zirconia and alumina :


    PropertiesUnits95 Alumina99 AluminaZrO2
    Densityg / cm³3.653.925.95-6.0g/cm³
    Water absorption%000
    Coefficient of thermal expansion10-6/K7.98.510.5
    Modulus of Elasticity Young's ModGPa280340210
    Poisson's ratio/0.210.220.3
    HV Hardness HVMPa140016501300-1365
    Flexural Strength @ room temperatureMPa280310950
    Flexural Strength @700°CMPa220230210
    Compressive Strength @ room temperatureMPa200022002000
    Fracture ToughnessMPa *m 1/23.84.210
    Heat conductivity @ room temperatureW/ m*k18-2526-302-2.2
    Electrical Resistivity @ room temperatureΩ*mm2 /m>1015>1016>1015
    Max use temperature°C150017501050
    Resistance to acid alkaline/highhighhigh
    Dielectric Constant/9.59.826
    Dielectric StrengthKV/mm1622/
    Thermol Shock Resistance△ T ( °C )220180-200280-350
    Tensile Strength @ 25 °CMPa200248252

    Main Features:
    1) High hardness.
    2) High heat resistance: alumina ceramic has excellentthermal stability,which means that it is widely used in areas where resistance to high temperatures is essential.
    3) Good wear resistance: alumina ceramic is the material of choice for alumina wear parts.
    4) High electrical resistivity: alumina is an electrically insulating material.
    5) High corrosion resistance: it is insoluble in water and only slightly soluble in strong acid and alkaline solutions. Good chemical stability of alumina leads to high corrosion resistance.

    Company Introduction:
    Mingrui ceramic manufacture and provides alumina ceramic components for a wide range of application like Mechanical Equipment, Electronic & Electrical, Oil Drilling, Medical, Chemical Industry etc. According to actual application and customer's requirement, the purities vary from 95%-99.7% and the forming methods will be different. The forming methods applied in our plant include dry pressing, isostatic pressing, injection moulding, extrusion moulding. With experienced engineers and talented workers, we are confident to offer high quality, high precision, complex components for customers worldwide.

    Mingrui Ceramics has years of experience designing and developing technical ceramic solutions for a wide variety of applications and industries.Wear And Corrosion Resistant Ceramic Shaft Chemical Stirring Rod. We offer this expertise to all of our customers to ensure the best design and materials are chosen for their specific application and needs.Wear And Corrosion Resistant Ceramic Shaft Chemical Stirring Rod,Typically, our custom technical ceramic components and parts we supply are used for one of three main reasons:
    FAQ :
    Q1: What are advanced ceramics?

    >>> Advanced ceramics - also referred to as engineering, structural or technical ceramics - have been processed to be very pure and, in general, have superior properties to unrefined ceramics. Many are man-made, i.e. they do not occur naturally, e.g. silicon nitride, and their properties can be enhanced to produce very high strength at high temperatures, good corrosion resistance, etc.

    Q2: What types of ceramic do you supply?
    >>> Alumina in purity from 90% to 99.7%, yttria stabilized zirconia (Y-PSZ), hot pressed boron nitride, machinable glass ceramic, boron carbide, silicon nitride, mullite and cordierite.

    Q3: Can I machine the ceramics myself?
    >>> The harder ceramics like alumna and zirconia will require diamond tooling but other materials like Machinable Glass Ceramic and Hot Pressed Boron Nitride can be machined. To get the right result it does take time, experience and semi-specialised tooling but it can be done and many of our customers take advantage of this when they need extremely fast solutions in-house.

    Q4: Can I get a sample or purchase a small quantity?
    >>> Yes, we are happy to supply small samples of material for you to test. We can also supply prototype quantities through to volume production to suit your needs.

    Q5: How long will it take for you to send me a quote?
    >>> This depends totally on the complexity of your requirements. For simple items such as bars and rods, we can generally supply a quotation within 24 hours.

    Q6: What's the delivery time?
    >>> For our standard products, like ceramic protection tubes and insulating rods, delivery time is normally 7 working days. For hot pressed boron nitride and machinable glass ceramic, it's about 10 working days. For customized products made of alumina, zirconia, boron carbide and silicon nitride, total producing time is about 30 working days.


    Drawings of weld pins :


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