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Environmentally Friendly Ultrasonic Spray Nozzle Systems For Fine Line Spraying

Categories Ultrasonic Spray Nozzle
Brand Name: HC-SONIC
Model Number: HC-AT50
Place of Origin: China
MOQ: 1 Set
Price: negotiation
Payment Terms: T/T, Western Union, MoneyGram, paypal
Supply Ability: 500 Set per month
Delivery Time: 5days
Packaging Details: FOAM AND CARTON
Name: Ultrasonic Atomizing
Frequency: 50Khz
Power: 100~500W
nozzle type: Narrow type
Application: Coating
Horn: steel
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    Environmentally Friendly Ultrasonic Spray Nozzle Systems For Fine Line Spraying

    Low viscosity ultra-Thin Coating ultrasonic spray nozzle with automated machine

    ultrasonic spray nozzle

    As their name implies, ultrasonic nozzles employ high frequency sound waves, those beyond the range of human hearing. Disc-shaped ceramic piezoelectric transducers convert electrical energy into mechanical energy. The transducers receive electrical input in the form of a high frequency signal from a power generator and convert that into mechanical energy at the same frequency. The liquid is introduced to the atomizing probe with the use of a small pump or can be gravity feed. For the liquid to atomize, the vibrational amplitude of the atomizing surface must be carefully controlled. Below the so-called critical amplitude, the energy is insufficient to produce atomized drops. If the amplitude is excessively high, the liquid is literally ripped apart, and large “chunks” of fluid are ejected, a condition known as cavitation. Only within a narrow band of input power is the amplitude ideal for producing the nozzle’s characteristic fine, low velocity mist. The fine control of input energy is what distinguishes ultrasonic atomizing nozzles from other ultrasonic devices such as welders, emulsifiers, and ultrasonic cleaners; these other devices rely on cavitation with input power of the order of hundreds to thousands of watts. For ultrasonic atomization, power levels are generally under 15 watts. Adjusting the output level on the power supply controls power. Since the atomization mechanism relies only on liquid being introduced onto the atomizing surface, the rate at which liquid is atomized depends solely on the rate at which it is delivered to the surface. Therefore, every ultrasonic nozzle has an inherently wide flow rate range.


    The Ultra-Spray head consists of an ultrasonic transducer with a spray forming tip, an ultrasonic generator, an external liquid applicator, a precision liquid delivery system, and air directors. The ultrasonic transducer contains a spray-forming tip that vibrates at an ultrasonic frequency (> 20 kHz). The ultrasonic transducer is resonant at a particular ultrasonic frequency of 35 kHz, 45 kHz, or 60 kHz, and is driven by an ultrasonic generator with a corresponding frequency. The particular ultrasonic frequency is selected based upon the material to be sprayed and the coating application requirements. The amplitude of vibration of the spray-forming tip is also set with the ultrasonic generator.

    Ultrasonic spray nozzle systems have replaced pressure nozzles in a wide range of industrial and R&D applications.

    For substrate coatings, moisturizing, thin film coatings, spray drying, web coating, fine line spraying, and many other industrial and R&D applications, Sono-Tek ultrasonic nozzles yield results far superior to other techniques.

    Contrary to typical pressure nozzles the ultrasonic nozzles have the technological advantage of being more precise, more controllable and more environmentally friendly.

    They deliver a soft spray, which reduces over spraying considerably which not only reduces atmospheric contamination but also saves money.

    Atomization Volume0.1~200 L/H
    Average Particle Diameter of Fog5~80um
    Power Consumption0.001 Degrees/Kg
    Atomization Head StructureHorn
    Power100 W~500 W
    The Application of Atomizing MediaOrdinary water, a variety of liquid substances, chemical liquid,a variety of oil mucus, metal melt and so on


    Fabrics can be utilized not only for clothing, furnishing, and décor, but also bandaging and wound dressing, industrial conveyor belts, and equipment or protective coverings. Fabrics and textiles can be coated with adhesives, as well as weather-, wear-, and/or stain-resistant (such as hydro- or oleo-phobic) coatings, fire resistant or retardant coatings, or anti-fouling and/or anti-microbial coatings.

    Ultrasonic spray nozzles utilized with dovetail spray shapers are an excellent choice for a variety of fabric coatings. Automated coating systems incorporating one or more rows of dovetail-nozzle combinations with a conveyor belt system can be built or designed by ultrasonic spray nozzle for continuous production runs on an industrial scale. Prototype or benchtop automated systems can be purchased from ultrasonic automize as well to facilitate small-scale runs or fabric coating research and development, and further developed and scaled later on using HC-SONIC equipment, design, and expertise as well.


    • Compatible with almost any liquid
    • Spray patterns are easily shaped for precise coating applications
    • Highly controllable spray produces reliable, consistent results
    • Non-clogging
    • No moving parts to wear out
    • Corrosion-resistant titanium and stainless steel construction
    • Ultra-low flow rate capabilities
    • Intermittent or continuous operation
    • Material consumption reduced by up to 80%
    • Reduced wasteful overspray and atmospheric contamination
    • Reduced waste disposal
    • Reduced servicing and downtime

    Available in 30kHz & 50kHz frequencies

    • Fuel Cell Coatings
    • Conductive Coatings (EMI Shield)
    • Fluxes
    • Photoresists
    • Polyimides
    • Conformal Coatings – Acrylic & Urethane
    • Other low viscosity solutions and suspensions

    Quality Environmentally Friendly Ultrasonic Spray Nozzle Systems For Fine Line Spraying for sale
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