10000BPH Mineral Water Production Line Rinsing Filling Capping 2000ml

3 in 1 Monoblock A-Z 10000BPH Plastic Bottle Mineral Water Production Line Rinsing Filling Capping Machine Plant

General:

A complete water line solution from FILLPACK beverages our knowledge of the entire water bottling process, from minimising waste of resources, to ensuring that your bottle is durable and attractive to consumers. With everything centred around one supplier, you get wide-ranging expertise, line equipment and ongoing services. This ensures high quality and efficiency from packaging to equipment, fast ramp-up and beyond.

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

The water filling machine is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted.

Beverage Machinery can finish all the process such as press bottle, filling and sealing, it can reduce the materials and outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.

Washing Part

1.Stainless steel 304/316L washing heads.

2.Using unique design,avoid the traditional bottle on rubber clip to block the bottle threaded parts may be caused by the pollution.

3.Washing pump is made of stainless steel.

4. By high spray nozzle, blunt bottle of water jet angles, flush to the bottle of any part of the inner wall, rinse with water thoroughly and save flush bottle.

5. Bottle clamp and flip agencies sliding sleeve adopts Germany igus corrosion resistant bearing without maintenance.

Filling Part

1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this nable the change the bottle-shaped become easier.

2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..

3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.

4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.

5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.

6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France Schneider, OMRON.

Capping Part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality. Characteristic of the screwing capper as follows:

1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.

2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.

3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.

4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.

5) A bottle inlet detect switch is settled on the screw capper.

6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

7) By adjusting the height of the rotary parts to adapt for different bottle height.

8) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.

9) The main parts of the screwing capper are processed by the digital-control processing center.

-Technical Parameters-

Model	CGF24-24-8
Capacity (B/H)	8000-12000(500ml)
Bottle size	Neck :φ50-100mm:Height:150-320mm
Water Pressure	0.18-0.25Mpa
Water consumption(kg/h)	1000
Washing station	18
Loading-Dripping-discharge station	2-2-2
Filling precision	＜+1MM
Air pressure	0.5Mpa
Air consumption	0.3m3/min
Power(kw)	4
Weight(kg)	5000
Dimension(L*W*H)	2750*2100*2400 mm

Auxiliary:

Technical descriptions:

The water treatment system is divided into 4 parts: Pre-treatment, RO unit, sterilization parts and matching parts. RO is the core of the system.

Pre-treatment:

Raw water pump, Quartz sand filter, Active carbon filter, Sodium ion exchanger, Cartridge filter

2.Bottle blow molding machine

FP-6000 automatic bottle blow molding machine is suitable for producing PET plastic containers and bottles from 10-2000ml.

It is widely used to produce the carbonated bottle,mineral water, carbonated drink bottle, pesticide bottle oil bottle cosmetics,
wide-mouth bottle etc.

TB150 Labeling machine, shrink tunnel

The special cutting system: adopting the whist and con-volute technology. The label cutting is flat, no burr.The label location set assures the sleeving veracity. Adopting model group design, module controlled; Achieve veracity and fast sleeving. With the good quality touching operation screen, achieving operation by finger, easy and shortcut. Within the flat width limitation, can be used to package objects in different shape, no matter round or square, can be applied on glass or plastic bottles.

Bottle Blow Dryer

This machine is mainly an automatic drying device for drying the moisture on the outer wall of the bottle after filling, and then pasting the self-adhesive trademark. It uses a custom-made universal joint nozzle to adjust the angle according to the shape of the bottle, and blow dry several times from top to bottom to ensure that the entire bottle is dried 360 degrees without dead corners and no moisture residue, so as to achieve the maximum drying effect and power saving effect.

Code printer

The code printer mainly codes the date.We have all kinds of code printing machine, like Hand-held ink jet printers,High resolution ink jet printers and laser code printers etc.

★How to choose the code printer? You need to tell us what kind of bottle you need to code on and how fast the printer you need, the speed is how many meters per minute.

Film shrinking packing machine

★The film shrink packing is used to pack scattered bottles into a whole group.We have Manual wrapping Shrink Packing Machine, Semi-Automatic PE Film Heat Shrink Packing Machine, L Type Automatic PE Film Heat Shrink Wrapping Machine,Linear type High Speed Automatic Shrink Packing and Color film orientation shrink packing machine.

ZhangJiaGang City FILL-PACK Machinery Co.,Ltd. is located in Jiangsu Zhangjiagang,which dedicated to technology research,manufacture and sales.Since the establishment,we always keep engaging in gallon filling field. Mainly provide the gallon bottles whole factory planning, from preform design to bottle blowing and filling,packing.

Fill-pack manufactures & provides full range of equipment for gallon water filling line.
· Water Treatment System - 250LPH to 30000LPH
· 5 gallon Full-automatic & semi-automatic blow molding machine
· Preform Injection Molding
· 5 Gallon Bottle Washer up to 2000BPH
· Filling machine - 100BPH to 2000BPH for 5 gallon
· Gallon Barrel Adhesive Labeling
· Gallon bottle cap shrink labeling machine
· Gallon Water Plant Consumables

We are committed to provide high-quality machine and best service for the gallon bottle water factories in the world, to help customers create the most value. Fill-pack request more precision to every parts, so that 100% meet the process requirements, make sure 100% customer satisfaction.

We own 3800 square meters modern factory in accordance with ISO9001: 2000 certification system standards with all kinds of advanced processing equipment and testing equipment, experienced technicians, scientific and strict management, all constitute FILLPACK excellence in product manufacturing system, which provides the strongest protection for FILLPACK product quality.

We believe in FILLPACK’ s future while you choose us!