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U-Shape Silicon Carbide Heating Elements with 1500°C Max Service Temp High Thermal Conductivity and Customized Sizes for Industrial Furnaces

Categories Heating Elements
Brand Name: KEGU
Place of Origin: China
Price: 200-500 yuan/kg
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 2,000 pcs/month
Packaging Details: Strong wooden box for Global shipping
Model Number: Customizable
Material: SiC
Composition:SiC: >85%
Color: Black
Density: 2.5~2.6g/cm³
Max. Service Temp: 1380℃
Flexural Strength: 70-90 MPa
Size: Customized
Heat Conduction: 23.26 W/(m·℃)
Resistivity: 1000~2000 Ω·mm2/m
Tensile Strength: 39.2~49 MPa
Max. Service Temp.: 1500℃
Linear Thermal Expansion Coefficient (20-1500℃): 5×10⁻⁶/℃
Electrical Resistivity: 1000~2000Ω·mm²/m
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U-Shape Silicon Carbide Heating Elements with 1500°C Max Service Temp High Thermal Conductivity and Customized Sizes for Industrial Furnaces

Product Overview

Silicon Carbide (SiC) heating elements are premium, non-metallic electric heaters designed for extreme environments. Crafted primarily from high-purity silicon carbide, they are engineered to deliver reliable, long-lasting performance as the core heating source in high-temperature industrial furnaces and kilns, with an operating range of 600°C to 1500°C (1112°F to 2732°F).

Key Advantages of Our SiC Heating Elements

  • Exceptional High-Temperature Performance: Stable operation up to 1500°C (2732°F).
  • Superior Durability: Manufactured with high-density, slow-aging recrystallized SiC for extended service life.
  • High Efficiency & Fast Heating: Excellent thermal conductivity ensures rapid heat-up times and energy savings.
  • Versatile Installation: Compatible with vertical or horizontal mounting in various furnace designs.
  • Easy Maintenance: Standardized designs simplify replacement and reduce downtime.

Product Types & Industrial Applications

We offer a comprehensive range of Silicon Carbide heating solutions to meet diverse thermal processing needs.

1. Standard (SW) Straight Rod Elements

Description: The most versatile and economical type, suitable for a wide range of atmospheres (air or controlled).

Max Temperature: Up to 1400°C (atmosphere-dependent).

Installation: Can be mounted vertically or horizontally.

Typical Use: General-purpose industrial furnaces, ceramics sintering, powder metallurgy.

2. U-Type Silicon Carbide Heating Elements

Description: Consists of two identical SiC rods (each with hot zone and cold ends) connected by a low-resistance SiC bridge, forming a robust “U” shape.

Advantage: Provides a compact heating zone with two parallel hot surfaces; the connector can also serve as a mounting point.

Typical Use: Compact electric furnaces, laboratory kilns, and applications requiring focused heat in a specific pattern.

3. W-Type / 3-Phase Silicon Carbide Elements

Types: SGC (Dumbbell) for vertical installation and SGD (Standard) for horizontal installation.

Description: Three high-purity SiC rods connected by a silicon carbide crossbar, designed for direct connection to a three-phase power supply with one-side terminal access.

Key Feature: Ideal for balanced, high-power heating in large industrial settings.

Typical Use: Float glass bath furnaces, large-scale heat treatment furnaces, and high-capacity kilns.

4. Spiral Silicon Carbide Heating Elements

Types: Available in Single Spiral and Double Spiral configurations.

Description: Formed from high-grade SiC powder into spiral shapes, offering a larger surface area for enhanced heat radiation.

Advantage: Excellent for uniform temperature distribution.

Typical Use: Widely used in various high-temperature kilns and furnaces for ceramics, glass, and metal processing.

U Shape Sic Heating Elements Silicon Carbide Rod Heater Furnace 0

Technical Data & Specifications

Property

Value

Property

Value

Specific Gravity

2.6 – 2.8 g/cm³

Bend Strength

>300 kg/cm²

Hardness (Mohs)

>9

Tensile Strength

>150 kg/cm²

Porosity Rate

<30%

Radiance (Emissivity)

0.85

Physical Properties

Recommended Surface Load in Various Atmospheres
(Critical for element life and furnace design)

Atmosphere

Max Furnace Temp. (°C)

Surface Load (W/cm²)

Effect on SiC Element

Oxygen / Air

1310

3.8

Forms protective SiO2 layer (normal oxidation)

Nitrogen

1370

3.1

May form silicon nitride insulating layer

Hydrogen

1290

3.1

Can produce methane, damaging SiO2 layer

Water Vapor

1090-1370

3.1-3.6

May form silicon hydrates

Carbon Monoxide

1370

3.8

Can deposit carbon, affecting performance

Halogen Gases

704

3.8

Corrosive, destroys protective layer

Ammonia

1290

3.8

Can produce methane, damaging SiO2 layer

Note: Always consult our engineers for specific atmosphere and temperature applications.



U Shape Sic Heating Elements Silicon Carbide Rod Heater Furnace 1

Installation, Usage & Safety Guidelines

Proper handling ensures optimal performance and longevity.

Storage: Keep elements in a dry environment to prevent moisture absorption, which can affect electrical properties.

Group Matching: Before installation, group elements by resistance. Tolerance within ±10% is recommended to ensure even load distribution.

Careful Handling: SiC is hard but brittle. Avoid mechanical impact or stress during installation and maintenance.

Start-Up Procedure: Always use a gradual voltage ramp-up. Avoid immediate full power to prevent thermal shock and excessive current surge, which can crack elements.

Replacement Protocol: Replace damaged elements with new ones of similar (or slightly higher) resistance. If multiple elements fail or resistance increases significantly (>20-30%), replace the entire set for balanced operation.

Why Partner With Us?

We combine premium raw materials with stringent process control to deliver reliable, high-performance SiC heating solutions. Our technical team provides expert support for selection, custom design, and troubleshooting to maximize your furnace uptime and efficiency.

Contact us today for specifications, custom quotes, and engineering support for your U-Type, W-Type, or standard SiC heating element needs.


Quality U-Shape Silicon Carbide Heating Elements with 1500°C Max Service Temp High Thermal Conductivity and Customized Sizes for Industrial Furnaces for sale
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